Failure Mode and Effects Analysis

Success of the TPM System

  Operators + Maintenance personnel + Management = SUCCESS of the TPM system   Operators and repairers participate in the TPM, who together ensure an increase in the reliability of the equipment. Since operators are constantly near the equipment, they are the first to determine extraneous noise or vibration of the engines, the uncharacteristic creaking […]

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16 Losses in TPM (Total Productive Maintenance)

16 Losses of TPM ( Total Productive maintenance) / Types of Wastes can reduce productivity and efficiency in production system. In the system productive maintenance of equipment with the participation of all personnel. (Total Productive Maintenance – TPM) specialists of the Japan Association of Manufacturing Japan Institute of Plant Maintenance (JIPM) allocate 16 Losses of

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A Fact-Finding Tools for Analyzing Quality Problems

Identifying and understanding quality problems can be a challenging task for any manufacturing sector, especially if it is complex or multifaceted. Quality problems can increase customer dissatisfaction, reduce productivity, and directly affect the revenue of the manufacturing unit. Hence, the problems must be detected as early as possible, which is better for manufacturing processes. Obviously,

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The impact of equipment downtime in manufacturing

Equipment downtime can reduce the productivity and efficiency of any manufacturing sector, as well as have a significant economic impact. Whenever equipment fails, there are delays in production, loss of revenue, and increased costs due to repairs and maintenance. As a result, the brand loses its reputation due to non-delivery on time, and price hikes.

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How to achieve zero equipment failure?

Zero Equipment Failure | As I have been visiting different production areas, I have often seen that the production areas fail from all sides just because of equipment failure. As it becomes difficult to survive in the market, the quality of the product is not what it seems, etc. And it is natural that equipment

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Reliability Calculator | Accurate Equipment Assessment

Either you want to develop new products or wish to expand the production lines, for that it is very important to understand your available equipment can take a load of the extra processes? You need a more equipment that performs extra tasks? Or you can be reliable on present equipment? OK! But how to determine

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Control of testing equipment in manufacturing

The Control of testing equipment refers to the process of ensuring that test equipment is properly calibrated, maintained, and operated to produce accurate and consistent results. The goal of test equipment control is to ensure that the equipment provides reliable and accurate results. That the manufactured products meet the required quality and safety standards. All

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Zero Fault Management of Equipment – Management Tool

lZero fault management of equipment is a management tool to maintain zero faults in equipment through maintenance, operations, and special training of equipment. In these processes, managers are constantly striving to minimize equipment damage, avoid equipment malfunctions during operation, and maximize economic benefits. Primarily over time some parts of the equipment lose their original accuracy

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Failure Mode and Effects Analysis (FMEA)

What is FMEA? || What purpose of FMEA? || Common definitions || Why FMEA || FMEA Process Map Table || FMEA Process Flow || Type of FMEA || Process Failure Modes and Effects Analysis (PFMEA) || PFMEA Procedure || PFMEA Severity Ranking Criteria || PFMEA Occurrence Raking Criteria || Common Mistakes in FMEA Implementation ||   What is Failure mode and effects analysis (FMEA)?   Failure mode and effects analysis (FMEA) : A process which use a multidisciplinary

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