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FMEA Method

This method is used in the development and continuous improvement of products and processes. The FMEA method is a tool for quality management and achieving efficient production of competitive products. The purpose of the method is to improve the quality and ensure sustainable, efficient production of competitive products and processes by preventing the appearance of […]

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How to make Defect-free production process?

    The basis of defect-free production is the method of protection against errors, called Poka-Yoke. Poka-Yoke system Also Says “Mistake proof”. Main the idea is to stop the process as soon as a defect is discovered, determining the cause, and preventing the recurrence of the source of the defect. Therefore, no statistical sampling is

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How to Eliminate Wastes in Lean Manufacturing [Simplified]

Identification, causes, consequences, and elimination of wastes Wastes are unnecessary actions, processes, materials, time, or premises, not increasing the value of products and customer satisfaction. Lean production distinguishes seven types of wastes:  1. Overproduction wastes:   1. Production of products that are not needed, in excess Number. 2. Untimely production of products. Reasons occurrence of wastes caused

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The key idea of lean manufacturing?

In lean manufacturing, or lean approach, is:   1) a breakthrough approach to management and quality management, ensuring long-term competitiveness without significant investments. 2) the concept of production management, based on the reduction of production cycle time by eliminating losses. 3) it is a combination of philosophy, management, and production technologies, which involves the involvement

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What is 8D (Eight Disciplines)? – Problem Solving Process

Eight Disciplines ( 8D Method) – 8 Disciplines Process, which can be translated as the Eight-Step Process of Responding to a Quality Problem. This method aims to treat defects quickly and consistently and to prevent such problems by preventing them. It boosts customer satisfaction and, despite the possible high costs at first, reduces costs in

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Principles of lean manufacturing (Logistics sector)

As a freshman, I first came across the term Principles of lean manufacturing. At seminars on the organization and management of production, we calculated production reserves, speed, and consumption rate, and made complex calculations. In addition, there was work experience at a production enterprise of the some type – in the most negative sense of

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Lean Six Sigma concept | An integrated system

Lean Six Sigma concept is an integrated concept, uniting the most popular in the 90s of the past Century of Quality Management Concept: The Concept Lean manufacturing, focused on the elimination of losses and unproductive costs, and the concept of “Six Sigma”, aimed at reducing the variability of processes and stabilization of product performance.  

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Six Sigma for Quality and Profitability

Six Sigma for Quality is actually revolutionizing in quality management system emerges standards, that increase profitability.   Today, wise leaders do their best to ensure that the quality of their goods is excellent. After all, if customers are dissatisfied, the reputation of both manufacturers and trading firms will fall. Fortunately, these problems can be avoided.

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Mistake Proofing

What do we mean by mistake proofing? As the very name implies: It refers to the application of tools, devices, pictures or other ideas to a process or product to make it impossible or difficult to make a mistake in that process or process. It is mostly believed that this is the only way to

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Six Sigma – Defect-free system | Ultimate Guide

Six Sigma is a comprehensive and flexible system for achieving, maintaining, and maximizing success in business activities, based on: Deep understanding of consumer needs. clear and competent use of facts, data, and statistical and analytical methods. proactive management, development, and reorganization of business processes. “We consider the Six Sigma system to be the most promising

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