Overall Equipment Effectiveness

How to Eliminate Wastes in Lean Manufacturing [Simplified]

5S, Analysis, Brainstorming, Kaizen, Kanban, Lean Management, Manufacturing, Overall Equipment Effectiveness, Quality Management, Six Sigma, Total Productive Maintenance, Total Quality Management

Identification, causes, consequences, and elimination of wastes Wastes are unnecessary actions, processes, materials, time, or premises, not increasing the value of products and customer satisfaction. Lean production distinguishes seven types of wastes:  1. Overproduction wastes:   1. Production of products that are not needed, in excess Number. 2. Untimely production of products. Reasons occurrence of wastes caused […]

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Mistake Proofing

Analysis, FMEA, ISO 14001, ISO 18001, ISO 9001, Kaizen, Kanban, Lean Management, Manufacturing, Overall Equipment Effectiveness, Process Management, Quality Management, Root Cause Analysis, Six Sigma, Total Productive Maintenance, Total Quality Management, TS 16949

What do we mean by mistake proofing? As the very name implies: It refers to the application of tools, devices, pictures or other ideas to a process or product to make it impossible or difficult to make a mistake in that process or process. It is mostly believed that this is the only way to

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16 Losses in TPM (Total Productive Maintenance)

Failure Mode and Effects Analysis, ISO 9001, Maintenance, Manufacturing, Overall Equipment Effectiveness, Process Management, Quality Management, Total Productive Maintenance, TS 16949

16 Losses of TPM ( Total Productive maintenance) / Types of Wastes can reduce productivity and efficiency in production system. In the system productive maintenance of equipment with the participation of all personnel. (Total Productive Maintenance – TPM) specialists of the Japan Association of Manufacturing Japan Institute of Plant Maintenance (JIPM) allocate 16 Losses of

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The impact of equipment downtime in manufacturing

Analysis, Cost Management, Failure Mode and Effects Analysis, ISO 9001, Maintenance, Overall Equipment Effectiveness, Process Management, Quality Management, Root Cause Analysis, Statistical Process Control, Total Productive Maintenance, Total Quality Management, TS 16949

Equipment downtime can reduce the productivity and efficiency of any manufacturing sector, as well as have a significant economic impact. Whenever equipment fails, there are delays in production, loss of revenue, and increased costs due to repairs and maintenance. As a result, the brand loses its reputation due to non-delivery on time, and price hikes.

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How to achieve zero equipment failure?

Analysis, Failure Mode and Effects Analysis, Maintenance, Overall Equipment Effectiveness, Process Management, Total Productive Maintenance

Zero Equipment Failure | As I have been visiting different production areas, I have often seen that the production areas fail from all sides just because of equipment failure. As it becomes difficult to survive in the market, the quality of the product is not what it seems, etc. And it is natural that equipment

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Reliability Calculator | Accurate Equipment Assessment

Analysis, Failure Mode and Effects Analysis, Maintenance, Overall Equipment Effectiveness, Process Management, Quality Management, Statistical Process Control, Total Productive Maintenance

Either you want to develop new products or wish to expand the production lines, for that it is very important to understand your available equipment can take a load of the extra processes? You need a more equipment that performs extra tasks? Or you can be reliable on present equipment? OK! But how to determine

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Control of testing equipment in manufacturing

Analysis, Failure Mode and Effects Analysis, ISO 9001, Maintenance, Manufacturing, Overall Equipment Effectiveness, Process Management, Quality Management, Total Productive Maintenance, Total Quality Management, TS 16949

The Control of testing equipment refers to the process of ensuring that test equipment is properly calibrated, maintained, and operated to produce accurate and consistent results. The goal of test equipment control is to ensure that the equipment provides reliable and accurate results. That the manufactured products meet the required quality and safety standards. All

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Measurement System Analysis as Analytical Tool

Analysis, ISO 9001, Lean Management, Manufacturing, Measurement System Analysis, Overall Equipment Effectiveness, Quality Management, Statistical Process Control, Total Quality Management, TS 16949

MSA is an analytical assessment system. Which is defined as an experimental and mathematical method of identifying and determining the components of variation in the measurement process. This can be done to validate the measurement system for use by evaluating the accuracy and stability of the system from process to production. This analysis process has

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Overall equipment effectiveness (OEE)

ISO 9001, Maintenance, Manufacturing, Overall Equipment Effectiveness, Quality Management, Safety Management System, Total Productive Maintenance, Total Quality Management, TS 16949

What is OEE (overall equipment effectiveness)? || OEE (Overall equipment effectiveness) Elements || OEE Metrics [Availability | Performance | Quality ] || OEE Calculation || OEE Formula || How to calculate OEE (Overall Equipment Efficiency) || Why OEE (Overall Equipment Effectiveness)? || Production Timeline || 6 Major Losses Affecting OEE || Benefits of implementation of OEE Program     What is OEE (overall equipment effectiveness)   Overall equipment effectiveness (OEE) is key measures of total productive maintenance (TPM),

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Total Productive maintenance (TPM)

ISO 9001, Maintenance, Manufacturing, Overall Equipment Effectiveness, Process Management, Quality Management, Total Productive Maintenance, Total Quality Management, TS 16949

What is TPM? || Why Total Productive Maintenance (TPM)? || Total Productive maintenance (TPM) is broad thought || TPM System || Components of TPM (Total Productive maintenance) || 8 Pillars of TPM (Total Productive Maintenance) || How to implement Total Productive Maintenance (TPM) || Define Role & responsibility for TPM implementation || 12 Steps of TPM implementation || OEE (Overall Equipment Effectiveness)     What is TPM?   ” Total productive maintenance (TPM)

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