Process Management

5 Lean implementation mistakes

It is obvious that there may be some mistakes that can happen during implementation of lean on the production floor. The article tries to cover these kinds of mistakes that often occur during the implementation phase of lean manufacturing.     To date, there are few manufacturing companies that do not know and do not […]

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T test | Six Sigma tools

What is T Test?   T test is six sigma comparative method that provides confidence intervals for the manufacturing to make decision. To understand T test, central limit theorem and hypothesis test concept are very important. Central limit theorem If we repeatedly sample from a population and calculate the meaning of each sample, we can

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Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value

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Lean Journey for Improvement | Lean Manufacturing

The Lean Journey is actually a continuous improvement process for eliminating waste, optimize manufacturing, and increase efficiency.   Lean Journey in Manufacturing – where to begin.   Almost everyone in manufacturing has heard about lean manufacturing.   Most large corporations are in various stages of implementation.   Many companies are currently applying the principles and building a lean

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Why is quality management being a formality?

Quality Management is being formality when any organization lacks commitments and core values of Quality management system. Foresight is a vision of the future that determines what a business will become, identifying potential opportunities, and proposing goals that realistically reflect the benefits to be gained in the future. Foresight provides the sequence of organizational structures

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Zero defects: 10 Myths | A Powerful Quality Philosophy

Zero defects are a transformative quality philosophy, and practical guide that helps to reduce costs, and improve quality.       Zero defects is just one method of quality management.   The meaning of this question is: there are too many methods of quality management, which is dazzling, and Zero defects is only one of

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Why do most enterprises fail to 5S implementation?

Understand the key facts that cause most of the enterprises are fails in the implementation of 5S at all levels of production floor.   Yesterday, a friend sent me a 5S CD, which was a video of him conducting 5S training at other companies and want me to give suggestions. When I saw him talking

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Personnel Assessment System | Increase efficiency in enterprise

How the impact of personnel assessment system, and motivation system on the efficiency of the enterprise processes. Herein this article, we are going to discuss in details.   To develop a Personnel Assessment System and motivation system, the starting point is a real assessment of the staff: Who and how performs their functional duties. What

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Quality management system analysis

Quality management system analysis is evaluating & assessing the system documents, procedures, processes to ensure the effectiveness and efficiency of the system. First of all, let’s divide the entire management of the company into two essential and, often, contradictory components: Operational management. System management. Operational Management   The operational management is based on the current

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16 Losses in TPM (Total Productive Maintenance)

16 Losses of TPM ( Total Productive maintenance) / Types of Wastes can reduce productivity and efficiency in production system. In the system productive maintenance of equipment with the participation of all personnel. (Total Productive Maintenance – TPM) specialists of the Japan Association of Manufacturing Japan Institute of Plant Maintenance (JIPM) allocate 16 Losses of

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