Process Management

Golden Rules of Gemba Kaizen System Management

Golden Rules of Gemba Kaizen | There are actually five Golden Rules of Gemba Kaizen for better improvement of production flow levels. Sadly, most managers prefer their own desk as a workplace, and they have as a rule, there is a desire to distance oneself from the events taking place in the Gemba. Many executives […]

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PPAP 18 Documents | Elements List

What is PPAP 18 Documents?   PPAP 18 documents are a set of documents that necessary for PPAP process. Which is often requires as a standardize process in the automotive industry. The set of documents may helps to ensure that the customer’s requirements are met. This is a specific version of the PPAP [Production Part

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Production Part Approval Process (PPAP)

What is PPAP? || What purpose of PPAP? || PPAP Process Map || PPAP Documents || Characteristics classification table || PPAP Customer Notification & Submission Requirements || PPAP Submission Levels || Part Submission Status || Common Mistakes   In this digital world, any standard manuals and related materials are easily available on internet & markets, but here I prepared the course materials / article designed to provide comprehensive knowledge to you’ll

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A Fact-Finding Tools for Analyzing Quality Problems

Identifying and understanding quality problems can be a challenging task for any manufacturing sector, especially if it is complex or multifaceted. Quality problems can increase customer dissatisfaction, reduce productivity, and directly affect the revenue of the manufacturing unit. Hence, the problems must be detected as early as possible, which is better for manufacturing processes. Obviously,

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Lean Management – Common Pitfalls and Challenge

Lean management is a philosophy, but due to regular use in the business, it becomes a practice. It focuses on eliminating waste from production processes, which is to take the proper efforts as ultimately goal to add value to the customer. Implementation of lean manufacturing can be challenging job due to common pitfalls. Such as

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The impact of equipment downtime in manufacturing

Equipment downtime can reduce the productivity and efficiency of any manufacturing sector, as well as have a significant economic impact. Whenever equipment fails, there are delays in production, loss of revenue, and increased costs due to repairs and maintenance. As a result, the brand loses its reputation due to non-delivery on time, and price hikes.

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How to achieve zero equipment failure?

Zero Equipment Failure | As I have been visiting different production areas, I have often seen that the production areas fail from all sides just because of equipment failure. As it becomes difficult to survive in the market, the quality of the product is not what it seems, etc. And it is natural that equipment

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QA vs QC | Differences between quality assurance & quality control

The quality assurance (QA) and quality control (QC) both are much critical and essential concepts for manufacturing facility. These both are helps to ensure the products are meeting all the require quality standards. As you know, every manufacturing unit focuses on product quality to enhance customer satisfaction, we can say it can be the ultimate goal.

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Statistical methods of analysis

At the end of the zero years, a new methodology spread in technical analysis, which did not depend so much on the subjective interpretation of trends, which is the key method of the traditional technique of analyzing graphs. These techniques, known as statistical or computer trading methods as well as filtering techniques, involve tracking non-subjective

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Reliability Calculator | Accurate Equipment Assessment

Either you want to develop new products or wish to expand the production lines, for that it is very important to understand your available equipment can take a load of the extra processes? You need a more equipment that performs extra tasks? Or you can be reliable on present equipment? OK! But how to determine

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