TS 16949

Six Sigma Methodology for Process Optimization | Case study

Six Sigma Methodology (or interpretation, “6 Sigma”) is become increasingly common in the practice of modern companies. This article provides an example of how to apply the technique “6 Sigma” at the stage when the business processes of the enterprise are described, graphical models are built, and their analysis is carried out for subsequent optimization. […]

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Why Lean Manufacturing Fails

Here are some facts that i try to explains as i feel about the – why lean manufacturing fails in enterprises, and what are the common reasons! Be suspicious of consultants who want to teach lean classes. Create Ohno or Ford… They risked their skin and their future. They thought and acted, at the expense

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Value Stream Mapping Algorithm for Optimizing Production Flow

The Value Stream Mapping (VSM) Algorithm is a systematic and effective approach. It is useful for identifying, analyzing, improving, and optimizing the flow of production.     Value stream mapping is the most common method of identifying losses in the production flow of a particular product. It is mandatory when building a flow, aimed at

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T test | Six Sigma tools

What is T Test?   T test is six sigma comparative method that provides confidence intervals for the manufacturing to make decision. To understand T test, central limit theorem and hypothesis test concept are very important. Central limit theorem If we repeatedly sample from a population and calculate the meaning of each sample, we can

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Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value

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Lean Journey for Improvement | Lean Manufacturing

The Lean Journey is actually a continuous improvement process for eliminating waste, optimize manufacturing, and increase efficiency.   Lean Journey in Manufacturing – where to begin.   Almost everyone in manufacturing has heard about lean manufacturing.   Most large corporations are in various stages of implementation.   Many companies are currently applying the principles and building a lean

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Why is quality management being a formality?

Quality Management is being formality when any organization lacks commitments and core values of Quality management system. Foresight is a vision of the future that determines what a business will become, identifying potential opportunities, and proposing goals that realistically reflect the benefits to be gained in the future. Foresight provides the sequence of organizational structures

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Zero defects: 10 Myths | A Powerful Quality Philosophy

Zero defects are a transformative quality philosophy, and practical guide that helps to reduce costs, and improve quality.       Zero defects is just one method of quality management.   The meaning of this question is: there are too many methods of quality management, which is dazzling, and Zero defects is only one of

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Why do most enterprises fail to 5S implementation?

Understand the key facts that cause most of the enterprises are fails in the implementation of 5S at all levels of production floor.   Yesterday, a friend sent me a 5S CD, which was a video of him conducting 5S training at other companies and want me to give suggestions. When I saw him talking

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Six Sigma Management

Introduction to Six Sigma Management   Six Sigma is an implementation principle and technology that rigorously, intensively, and efficiently improves the quality and quality performance of enterprise processes. It contains many pioneer achievements of the frontier of management, with the perfect business pursuit of “zero defect”, driving the substantial reduction of quality costs, and finally

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