Brainstorming involves the organized and purposeful generation of possible ideas because of the creative thinking of a group of people. There are four rules for brainstorming. Rule 1: Criticism is forbidden Participants in brainstorming should try not to think about the usefulness, significance, suitability, and relevance of ideas and, of course, may not answer such […]
Standard Operating Procedures. For achieving the required level of quality, the desired sequence of work, Effectiveness and efficiency need a document that defines everything step by step production process. The basis for answering the question “how to do it?” is given by standard operating procedures. They also respond to a more complex one. The question
Operators + Maintenance personnel + Management = SUCCESS of the TPM system Operators and repairers participate in the TPM, who together ensure an increase in the reliability of the equipment. Since operators are constantly near the equipment, they are the first to determine extraneous noise or vibration of the engines, the uncharacteristic creaking
One of the most important factors of growth Production efficiency is the improvement of the quality of products or a service provided. Improving the quality of products is regarded at present as a decisive condition for its competitiveness on domestic and foreign markets. Competitiveness of products in many respects determines the prestige of the country
Synectics – is designed to generate alternatives through associative thinking, the search for analogies to the task. The essence of synectics A group of 5-7 people selected by signs is formed flexibility of thinking, practical experience (preference is given to people who have changed professions and specialities), psychological compatibility, sociability, mobility (the latter is
This method is used in the development and continuous improvement of products and processes. The FMEA method is a tool for quality management and achieving efficient production of competitive products. The purpose of the method is to improve the quality and ensure sustainable, efficient production of competitive products and processes by preventing the appearance of
The basis of defect-free production is the method of protection against errors, called Poka-Yoke. Poka-Yoke system Also Says “Mistake proof”. Main the idea is to stop the process as soon as a defect is discovered, determining the cause, and preventing the recurrence of the source of the defect. Therefore, no statistical sampling is
Comprehensive quality management system production is the application of statistical methods at all stages of production that contributes to economical production to the highest degree Products. The UCP, when it develops cyclically, goes through certain stages. The cycle is called the Deming cycle, and its implementation is called the turn cycle Deming cycle. The concept of a Deming cycle is
Identification, causes, consequences, and elimination of wastes Wastes are unnecessary actions, processes, materials, time, or premises, not increasing the value of products and customer satisfaction. Lean production distinguishes seven types of wastes: 1. Overproduction wastes: 1. Production of products that are not needed, in excess Number. 2. Untimely production of products. Reasons occurrence of wastes caused
How to Eliminate Wastes in Lean Manufacturing [Simplified] Read More »
In lean manufacturing, or lean approach, is: 1) a breakthrough approach to management and quality management, ensuring long-term competitiveness without significant investments. 2) the concept of production management, based on the reduction of production cycle time by eliminating losses. 3) it is a combination of philosophy, management, and production technologies, which involves the involvement
