Personnel Assessment System | Increase efficiency in enterprise

How the impact of personnel assessment system, and motivation system on the efficiency of the enterprise processes. Herein this article, we are going to discuss in details.   To develop a Personnel Assessment System and motivation system, the starting point is a real assessment of the staff: Who and how performs their functional duties. What […]

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Quality management system analysis

Quality management system analysis is evaluating & assessing the system documents, procedures, processes to ensure the effectiveness and efficiency of the system. First of all, let’s divide the entire management of the company into two essential and, often, contradictory components: Operational management. System management. Operational Management   The operational management is based on the current

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16 Losses in TPM (Total Productive Maintenance)

16 Losses of TPM ( Total Productive maintenance) / Types of Wastes can reduce productivity and efficiency in production system. In the system productive maintenance of equipment with the participation of all personnel. (Total Productive Maintenance – TPM) specialists of the Japan Association of Manufacturing Japan Institute of Plant Maintenance (JIPM) allocate 16 Losses of

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Golden Rules of Gemba Kaizen System Management

Golden Rules of Gemba Kaizen | There are actually five Golden Rules of Gemba Kaizen for better improvement of production flow levels. Sadly, most managers prefer their own desk as a workplace, and they have as a rule, there is a desire to distance oneself from the events taking place in the Gemba. Many executives

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PPAP 18 Documents | Elements List

What is PPAP 18 Documents?   PPAP 18 documents are a set of documents that necessary for PPAP process. Which is often requires as a standardize process in the automotive industry. The set of documents may helps to ensure that the customer’s requirements are met. This is a specific version of the PPAP [Production Part

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Production Part Approval Process (PPAP)

What is PPAP? || What purpose of PPAP? || PPAP Process Map || PPAP Documents || Characteristics classification table || PPAP Customer Notification & Submission Requirements || PPAP Submission Levels || Part Submission Status || Common Mistakes   In this digital world, any standard manuals and related materials are easily available on internet & markets, but here I prepared the course materials / article designed to provide comprehensive knowledge to you’ll

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A Fact-Finding Tools for Analyzing Quality Problems

Identifying and understanding quality problems can be a challenging task for any manufacturing sector, especially if it is complex or multifaceted. Quality problems can increase customer dissatisfaction, reduce productivity, and directly affect the revenue of the manufacturing unit. Hence, the problems must be detected as early as possible, which is better for manufacturing processes. Obviously,

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Lean Management – Common Pitfalls and Challenge

Lean management is a philosophy, but due to regular use in the business, it becomes a practice. It focuses on eliminating waste from production processes, which is to take the proper efforts as ultimately goal to add value to the customer. Implementation of lean manufacturing can be challenging job due to common pitfalls. Such as

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The impact of equipment downtime in manufacturing

Equipment downtime can reduce the productivity and efficiency of any manufacturing sector, as well as have a significant economic impact. Whenever equipment fails, there are delays in production, loss of revenue, and increased costs due to repairs and maintenance. As a result, the brand loses its reputation due to non-delivery on time, and price hikes.

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How to achieve zero equipment failure?

Zero Equipment Failure | As I have been visiting different production areas, I have often seen that the production areas fail from all sides just because of equipment failure. As it becomes difficult to survive in the market, the quality of the product is not what it seems, etc. And it is natural that equipment

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