Lean Manufacturing

Lean philosophy for Continuous Improvement

At some point in most any Lean philosophy journey, many kaizen teams get stuck and are unable to move forward. These challenges arise because as waste is eliminated from processes. New, previously unseen layers of inefficiency are discovered. At this point, a call is often made to a consultant or other internal expert asking ‘What […]

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The key idea of lean manufacturing?

In lean manufacturing, or lean approach, is:   1) a breakthrough approach to management and quality management, ensuring long-term competitiveness without significant investments. 2) the concept of production management, based on the reduction of production cycle time by eliminating losses. 3) it is a combination of philosophy, management, and production technologies, which involves the involvement

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Principles of lean manufacturing (Logistics sector)

As a freshman, I first came across the term Principles of lean manufacturing. At seminars on the organization and management of production, we calculated production reserves, speed, and consumption rate, and made complex calculations. In addition, there was work experience at a production enterprise of the some type – in the most negative sense of

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Why Lean Manufacturing Fails

Here are some facts that i try to explains as i feel about the – why lean manufacturing fails in enterprises, and what are the common reasons! Be suspicious of consultants who want to teach lean classes. Create Ohno or Ford… They risked their skin and their future. They thought and acted, at the expense

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5 Lean implementation mistakes

It is obvious that there may be some mistakes that can happen during implementation of lean on the production floor. The article tries to cover these kinds of mistakes that often occur during the implementation phase of lean manufacturing.     To date, there are few manufacturing companies that do not know and do not

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Optimizing Value Stream Diagram: Avoiding Common Mistakes

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes.   Confusion about Product families   When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value

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Lean Journey for Improvement | Lean Manufacturing

The Lean Journey is actually a continuous improvement process for eliminating waste, optimize manufacturing, and increase efficiency.   Lean Journey in Manufacturing – where to begin.   Almost everyone in manufacturing has heard about lean manufacturing.   Most large corporations are in various stages of implementation.   Many companies are currently applying the principles and building a lean

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Lean Management – Common Pitfalls and Challenge

Lean management is a philosophy, but due to regular use in the business, it becomes a practice. It focuses on eliminating waste from production processes, which is to take the proper efforts as ultimately goal to add value to the customer. Implementation of lean manufacturing can be challenging job due to common pitfalls. Such as

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Lean Six Sigma: An Integrated Approach to Improve Efficiency

Lean Six Sigma : For improve Efficiency Lean Manufacturing and Lean Six Sigma an Integrated Approach perform excellent.   Over the past 15 years, the words Lean six sigma and lean manufacturing have become commonplace. May be often you hear, “we have already heard this or tried it, nothing new…” You ask in more detail

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Principles of Lean manufacturing

Principles of Lean manufacturing is a set of guidelines for improving the manufacturing processes to eliminate waste, improve efficiency and effectiveness in production lines. It may be achieved by reducing lead time, improving quality, and increasing customer satisfaction. List of Principles of Lean manufacturing: Eliminate Waste Flow Build quality in Create a pull-based system Level

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