Lean Tools Archives -

How to Eliminate Wastes in Lean Manufacturing [Simplified]

5S, Analysis, Brainstorming, Kaizen, Kanban, Lean Management, Manufacturing, Overall Equipment Effectiveness, Quality Management, Six Sigma, Total Productive Maintenance, Total Quality Management

Identification, causes, consequences, and elimination of wastes Wastes are unnecessary actions, processes, materials, time, or premises, not increasing the value of products and customer satisfaction. Lean production distinguishes seven types of wastes: 1. Overproduction wastes: 1. Production of products that are not needed, in excess Number. 2. Untimely production of products. Reasons occurrence of wastes caused […]

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Lean manufacturing failures

Entrepreneurship, ISO 9001, Kaizen, Kanban, Lean Management, Manufacturing, Process Management, Six Sigma, Total Quality Management

Lean manufacturing failures often occur due to companies’ superficial understanding of the concept, the lack of support from top management. The focus on production processes while neglecting other crucial aspects, and the expectation of quick results without embracing the underlying philosophy of lean manufacturing. General Question : Why Lean manufacturing failures ? Companies embarking on

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Lean Change Management

ISO 9001, Lean Management, Manufacturing, Quality Management, Six Sigma, Total Quality Management, TS 16949

Lean change management includes lean change canvas and iterative cycles for effective changes for organizational improvements. Since the beginning of the New Year, we love to plan for change. We write and compile lists, glue stickers with changes and improvements in work, in sports training and, sometimes, in everyday life and family environment. But,

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Why Lean Manufacturing Fails

ISO 9001, Lean Management, Manufacturing, Process Management, Quality Management, Six Sigma, Total Quality Management, TS 16949

Here are some facts that i try to explains as i feel about the – why lean manufacturing fails in enterprises, and what are the common reasons! Be suspicious of consultants who want to teach lean classes. Create Ohno or Ford… They risked their skin and their future. They thought and acted, at the expense

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5 Lean implementation mistakes

5S, ISO 9001, Kaizen, Kanban, Lean Management, Manufacturing, Process Management, Risk Management, Six Sigma, Total Quality Management

It is obvious that there may be some mistakes that can happen during implementation of lean on the production floor. The article tries to cover these kinds of mistakes that often occur during the implementation phase of lean manufacturing. To date, there are few manufacturing companies that do not know and do not

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Optimizing Value Stream Diagram: Avoiding Common Mistakes

Analysis, Entrepreneurship, ISO 9001, Lean Management, Manufacturing, Process Management, Quality Management, Six Sigma, Total Quality Management, TS 16949

The accurate value stream diagram may help you to avoid complexities, highlight the importance of product family analysis, identify utilization of resources, and separate inventory causes from actual processes. Confusion about Product families When reviewing the value stream diagram submit by the supervisor. It is sometimes found that there are many small value

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Lean Management – Common Pitfalls and Challenge

Analysis, Kaizen, Kanban, Lean Management, Manufacturing, Process Management, Quality Management, Six Sigma, Total Quality Management, TS 16949

Lean management is a philosophy, but due to regular use in the business, it becomes a practice. It focuses on eliminating waste from production processes, which is to take the proper efforts as ultimately goal to add value to the customer. Implementation of lean manufacturing can be challenging job due to common pitfalls. Such as

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Lean Six Sigma: An Integrated Approach to Improve Efficiency

ISO 9001, Lean Management, Manufacturing, Six Sigma, Total Quality Management, TS 16949

Lean Six Sigma : For improve Efficiency Lean Manufacturing and Lean Six Sigma an Integrated Approach perform excellent. Over the past 15 years, the words Lean six sigma and lean manufacturing have become commonplace. May be often you hear, “we have already heard this or tried it, nothing new…” You ask in more detail

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Principles of Lean manufacturing

ISO 9001, Lean Management, Manufacturing, Six Sigma, Total Quality Management

Principles of Lean manufacturing is a set of guidelines for improving the manufacturing processes to eliminate waste, improve efficiency and effectiveness in production lines. It may be achieved by reducing lead time, improving quality, and increasing customer satisfaction. List of Principles of Lean manufacturing: Eliminate Waste Flow Build quality in Create a pull-based system Level

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What is Visual Management? – The Lean System Tools

Analysis, ISO 9001, Kaizen, Kanban, Lean Management, Manufacturing, Process Management, Quality Management, Six Sigma, Total Quality Management, TS 16949

Visual Management is a mechanism or management method, which can clarify at a glance, what problems are occurring on the site, it enables problem solving as well as appropriate countermeasures. This is directly aimed at creating production efficiency and reducing costs, simplifying the management business of managers and supervisors, and improving their efficiency and improving

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