QMS

Principles of Lean manufacturing

Principles of Lean manufacturing is a set of guidelines for improving the manufacturing processes to eliminate waste, improve efficiency and effectiveness in production lines. It may be achieved by reducing lead time, improving quality, and increasing customer satisfaction. List of Principles of Lean manufacturing: Eliminate Waste Flow Build quality in Create a pull-based system Level […]

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What is a control plan? – Six Sigma in Manufacturing

A control plan is a document that fully describes the procedures required at each stage of the production process, such as quality checks or monitoring process parameters, measurement procedures, and inspections. This document is helpful in ensuring that the process outputs conform to pre-defined requirements. This method provides support for documenting the functional elements of quality control,

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What is Visual Management? – The Lean System Tools

Visual Management is a mechanism or management method, which can clarify at a glance, what problems are occurring on the site, it enables problem solving as well as appropriate countermeasures. This is directly aimed at creating production efficiency and reducing costs, simplifying the management business of managers and supervisors, and improving their efficiency and improving

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Single-minute exchange of die (SMED)

Single-minute exchange of die | Doing a kind of “readjustment” and “retooling” yourself can be an amazing adventure and creative act. The question is how to approach this. In comparison with the personal and home situation, where the timing of the “dismantling” is not so critical, in production, the rapid reconfiguration of equipment is tied

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TPM System [LTPM] – In view of Lean manufacturing

TPM System | The production of the manufacturing facility directly depends on the quality of the equipment, products, and production lines. In the event of a breakdown, the failure of any tool, the entire production cycle may be stopped, which will cause damage to the company. To prevent the above scenarios and ensure high efficiency

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Production management – Functions & Importance in Business

The Production Management is an operational process, which commercially operates and controls all the available resources i.e., manpower, machinery, money, materials, markets and methods to convert raw materials into products. It is used in the operational areas for quality products, planning, direction, execution of production activities and control of industrial processes. Executing this process allows

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Design of Experiments (DOE)

Whenever we have to make an experimental design, two main issues are important to any business, one is to reduce the number of samples and to manage the costs systematically. Also, all the necessary information should be available in proper proportion. It requires an optimal design that ensures adequate sampling by minimizing the number of

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Kano Model – Analysis Tool

What is Kano Model? || Kano Model Process Flow table || Kano Model Analysis [ Basic (Most be required)] / [Performance (More is Better)] / [Delighters] || 5 Steps of Kano Model Process – How to Use Kano Model? ||     What is Kano Model?   Kano Model is systematic approach to prioritize customer requirements based on understanding customer needs and value

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Measurement System Analysis (MSA)

What is Measurement system analysis (MSA)?   Measurement system analysis(MSA): A process where statistical studies are being conducted to analyse the variation present in the results of each type of measuring and testing equipment system. Now day, every organization is understanding importance and widely used measurement system to quantify the variation which is only way

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A3 Report – Problem Solving Approach

What is A3? or What is A3 Report?   A3 is structural problem solving report, used to managing information for problem solving process, especially useful for systemic problems.   Generally, A3 is metric nomenclature for a European standard paper size, which is equivalent to 11 x 17 Inch. A3 is systematic, documentation methodology. The report

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