QMS

How to improve productivity and efficiency using lean six sigma

Lean Six Sigma = Lean + 6 Sigma | Most of the businesses are expecting to improve operational efficiency, that will trigger an improvement in the quality of the product, and while reducing overall costs. But the question is how to improve operational efficiency? There are actually two approaches to improving operational efficiency, the first […]

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SIPOC (Suppliers-Inputs-Process-Output-Customers) Diagram

SIPOC (Suppliers-Inputs-Process-Output-Customers) is basically a diagram – a tool used in Six Sigma methodology. Of late, it has been the focus of many inquiries and discussions. It is explained in detail in the following paragraphs. Before a process improvement project begins, the team uses the SIPOC diagram for identifying all the relevant elements of it. This

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Correlation between Lean and Six Sigma

Lean operates on the principles of removing wastes of any process, thus accelerating the velocity, and reducing process costs. It basically focuses on speed. Six Sigma operates on the principles of reduction of variations and improvement of process yield. It basically focuses on the quality of any given service or product. Quality and speed and complementing factors, and thus Lean

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5 Why – A method of solving the problem using root cause

Method 5 Why [Asking five time “Why?”] perhaps the simplest among the variety of ideas born by Toyota. But at the same time incredibly strong. And besides, it is very famous. Currently, the technique of determining the root cause of a problem with a five-fold “Why” question is used in the concepts of lean manufacturing, Kaizen, 6

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Process mapping for Business – Flow Steps with Example

A process mapping is a strategic visual presentation to demonstrate the workflow for particular process. It may also include the sequences of functions that straightforward entire structure of processes. Most of the businesses are using this diagram to presenting their processes with graphical tools. Simply the process mapping is the systematic technique to describe entire

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ANOVA Gauge R&R

Gauge Repeatability and Reproducibility (ANOVA Gauge R&R) is a technique of Measurement Systems Analysis. It evaluates the measurement system using the ANOVA (Analysis of Variance) Random Effects model. This evaluation is not only limited to gauges, but also applicable to measurement systems like test methods, measuring instruments, and others. ANOVA Gauge R&R determines the viability of a

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How to reduce manufacturing cost? – Useful 13 ideas

Manufacturing Cost: Manufacturing cost is total of costs of all assets used in manufacturing processes for producing a product. Every business should keep eyes on financial transitions in uncertain economy circumstance. if your business is suffering due to inefficient manufacturing or disable to cost-effective way, so it is time to apply ideas in manufacturing processes. “It’s

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